EN
Double Twist Bunching Machine
| Brand Name: | JIACHENG |
| Model Number: | SJ800 SJ1000 SJ1250 SJ1600 SJ2000 |
| Certification: | CE/ISO9001:2008 |
| Price: | Negotiation |
- Quick Detail
- Description
- Applications
- Specifications
- Company
Quick Detail
The double twist bunching machine is a kind of equipment specially used for wire and cable manufacturing. It strands multiple insulated wire cores into the basic structural unit of the cable through a specific stranding process. This kind of machine is especially suitable for the production of communication cables, data cables, power cables, etc., and can achieve different pitches and different directions of twisting to meet the requirements of cable design.
Description
1. The output is 3-4.5 times more than “tube-type” and “frame-type” wire-twisting machine.
2. Power control: digital DC control
3. Electrical control system: touch screen, LCD controller, and PLC human-machine interface
4. Coiling tension control: constant tension control of the winding motor
Applications
Used to produce communication cable, computer, instrument cable and Special use for twisting aluminum, copper round compacted conductor.
Specifications
| Model | SJ800 | SJ1000 | SJ1250 | |||
| Types of wire products | Used to produce communication cable,computer,instrument cable | |||||
| Finished wire dia.(mm) | 8.00mmΦ/max | 8.00mmΦ/max | Copper wireΦ3.0-10mm PVCΦ5.0-15mm | |||
| Twisting sec. area | 0.80-22.00mm2/max | 1.20-38.00mm2/max | 3.50-50.00mm2/max | |||
| (Soft copper)wire dia. | 0.38-1.60mmΦ/max | 0.45-2.00mmΦ/max | 1.00-2.60mmΦ/max | |||
| Insulated wire dia. | 1.00-2.50mmΦ/max | 1.00-2.50mmΦ/max | 2.00-6.50mmΦ/max | |||
| Line speed/max | 150mpm/max | 150mpm/max | 150mpm/max | |||
| Twisting pitch range | 17-200mm | 20-200mm | 40-350mm | |||
| Swivel speed | 1200rpm/max. | 1000rpm/max. | 800rpm/max. | |||
| Max. Loading capacity | 900kg | 1500kg | 3000kg | |||
| Stranding direction | S,Z Direction | |||||
| Main Motor | 22kw DC motor | 30kw DC motor | 50kw DC motor | |||
| Driving of capstan | 11kw DC motor | 15kw DC motor | 30kw DC motor | |||
| Drive of take-up | 3.7kw DC motor | 5.5kw DC motor | 7.5kw DC motor | |||
| Traversing drive | 0.75kw Inverter control | 0.75kw Inverter control | 0.75kw Inverter control | |||
| Drive of loading&unloading | 0.75kw Reducer motor | 0.75kw Reducer motor | 1.5kw Reducer motor | |||
| Power control | Digital DC Control | |||||
| Revise system | Line speed synchronous auto control | |||||
| Spool bobbin size | OD: Φ800mm/max. | OD: Φ1000mm/max. | OD: Φ1250mm/max. | |||
| Spooler OW size | OW:600mm/max. | OW:750mm/max. | OW:950mm/max. | |||
| Control system | Touch screen and LCD controller | |||||
| Tension control of spool | Constant tension control | |||||
| Lay set | Digital setting on the screen | |||||
| Operating direction | Left/Right hand machine | |||||
| Traversing width | 500mm/max | 700mm/max | 900mm/max | |||
| Traversing unit | Digital setting according to wire diameter | |||||
| Fixed way of take-up bobbin | Pneumatic shaftless | |||||
| Way of reel loading&unloading | Motor-driven platform lifter, auto location | |||||
| Brake system | Disc brake | |||||
| Lubrication way of bearing | Adding grease periodically | |||||
| Air pressure | 6kg/cm2 | |||||
| Voltage | 380V 50Hz | |||||
| Noise level | 85db | |||||
| Size(L*W*H) | 3750*2100*2050 | 4300*2200*2200 | 6000*2200*2200 | |||
| Weight | 4900kg | 6500kg | 13500kg | |||
| Model | SJ1600 | SJ2000 | |
| Types of wire products | Special use for twisting aluminum and copper round compacted conductor | ||
| Finished wire dia.(mm) | 25mmΦ/max | 35mmΦ/max | |
| Section of stranding(Flexible strand) | 16÷240mm2 (6AWG-450MCM) | ||
| Section of stranding(Semi-frame twisting 1+6) | 16÷50mm2 | ||
| CU compacted section Cu | 16÷240mm2 | 16÷240mm2 | |
| AI compacted section AI | 16÷400mm2 | 16÷400mm2 | |
| Line speed/Max. | 170m/min | 100mpm/max | |
| Range of strand pitch | 50-700mm | 60-600mm | |
| Swivel speed | 600rpm/max. | 350rpm/max. | |
| Max. Loading capacity | 8000kg | 10000kg | |
| Max.compacted angle | 13% | 13% | |
| Traction pulley | 2*Φ600mm | 2*Φ1000mm | |
| Stranding direction | S,Z Direction | ||
| Main Motor | 90kw DC motor | 100kw DC motor | |
| Driving of capstan | 55kw DC motor | 60kw DC motor | |
| Drive of take-up | 18.5kw DC motor | 22kw DC motor | |
| Traversing drive | 1.1kw Inverter control | 1.1kw Inverter control | |
| Drive of loading&unloading | 1.5kw Reducer motor | 1.5kw Reducer motor | |
| Power control | Digital DC Control | ||
| Revise system | Line speed synchronous auto control | ||
| Spool bobbin size | OD: Φ1600mm/max. | OD: Φ2000mm/max. | |
| Spooler OW size | OW:1180*800*80 | OW:1500*1250*10 | |
| Control system | PLC+Man-machine interface | ||
| Tension control | Coiling motor indicating tension control | ||
| Lay set | OLC digital setting | ||
| Operating direction | Left/Right hand machine | ||
| Traversing width | 1000mm/max | ||
| Traversing unit | Digital setting according to wire diameter | ||
| Fixed way of take-up bobbin | Pneumatic shaftless | ||
| Way of reel loading&unloading | Liquefaction automatic positioning | ||
| Brake system | Disc brake | ||
| Lubrication way of bearing | Oiling regularly | ||
| Air pressure | 8kg/cm2 | ||
| Voltage | 380V 50Hz | ||
| Noise level | 85db | ||
| Size(L*W*H) | 11000*5500*4500 | 14000*5500*450 | |
| Weight | 4900kg | 13500kg | |
Company
Jiangsu Jiacheng Technology Co.,Ltd, was founded in 1990,which is located in the beautiful and newly developed city ZhangJiaGang. It is close to the north of the Shanghai-Nanjing expressway, the east is Shanghai and the north is Nantong. The land-and-water transportation is convenient.The occupied area of the company is 28,800 square meters, with 9 layers office building and multiple workshops that are modern and standardized. It is a professional manufacturer in making all kinds of Wire Drawing Machines, Twisting Machines, Extruder Machines, Coiling and Wrapping machine, Stranding Machines, Annealing and Tinning Machines and other related wire and cable making machines. JIACHENG's technical team formed by many experts and engineers from China and worldwide. Our company is concentrated on making high quality Wire and Cable Making Machines. And our products have exported to more than 100 different countries around the world, such as Italy, Spain, Britain, Brazil, Vietnam, Algeria, Nigeria, Türkiye, South Africa, Egypt, Russia, India, Pakistan etc. At the same time, we are able to provide customer 24/7 After-sale customer service for our customer. We would like to serve all worldwide customers with our JIACHENG's warmest heart.
Certificate
Workshop Pictures
Exhibition
Production Srocess
Production
Team
FAQ
Q：I just get into this industry, I don't know how to plan?
A：Every salesman of us can tell you how to plan the workshop ,how to install the equipment,how to save the costs and so on.
Q：How can i install my machine when it arrives?
A：We will send our engineers to your factory to install the machines and train your staff how to operate the machines
Q：How could find the most suitable machine?
A：Tell us your request in details: inlet wire and out wire diameter range, production capacity.
Q：How could find the reliable supplier?
A：1)Check the background information which is assured and certificated.
2) Visit the factory, have a face to face meeting.
Q：Why there are big differences price between different suppliers?
A：After visiting factory, compare the price based on same quality and service.
Q：Are you trading company?
A：No, we are professtional wire and cable machinery manufacturer since 2001.
Q：What kind of machine do you have?
A：We can offer from Cu, Al RBD machine, intermediate wire drawing machine, fine wire drawing machine, multi wire drawing machine,tinning and annealing machine, double twist bunching machine, cable stranding machine, pvc cable extruder etc.
Q：How can we go to your factory?
A：Our company is located in Zhangjiagang city, 2.5 hours to Pudong airport, 1.5 hours to Hongqiao airport, 1 hour to Wuxi airport.
Q：If we buy machine from you, can you offer some raw material and spare part?
A：Yes, for example, if you buy cable extruder from us, we can also offer you the bobbin,cable mold, and pvc raw material ect.
Q：Which industries are mainly targeted at JIACHENG's equipment?
A：Wire and cable, enameled wire, electron beam, cutting line, magnetic wire,and S.S.wire etc.